Modular Panel Manufacturing & AHU Fabrication

High-grade double skin sandwich partitions and heavy-duty HVAC components built in-house for absolute environmental control.

Precision Manufacturing

Sandwich Partition Panels

Airzon Services fabricates 50mm, 80mm, and 100mm double skin modular sandwich panels. These panels are engineered with choice cores (Polyurethane Foam - PUF, Rockwool, or EPS) to provide acoustic attenuation, thermal containment, and strict air-tight joints.

Our automated production lines ensure flat elevations, custom wire conduits, and modular ceiling interfaces built for pharmaceutical sterilization cycles.

Modular Panel Erection
Our Production Lines

Explore Our Manufactured Products

Click the tabs below to review detailed engineering parameters and dimensions for each fabrication category.

Double-Skin Partition & Ceiling Panels

We construct progressive and non-progressive sandwich partitions to ensure maximum air tightness and zero pocket seams.

  • Thickness: 50mm, 80mm, 100mm
  • Coring: High-density Polyurethane Foam (PUF) or Fire-Safe Rockwool
  • Coatings: Pre-painted Galvanized Iron (PPGI) or Stainless Steel (SS 304/316)
ISO 5 TO ISO 8 COMPLIANT

Air-Tight Swing & Sliding Doors

Airlock door systems constructed with flush view panels, hardware hinges, and automatic bottom drop-seals to prevent pressure drops.

  • Seals: EPDM rubber seals for airtight boundaries
  • Controls: Integrated magnetic lock interlocking controllers
  • Designs: Cleanroom-grade single or double leaf variants
PRESSURE-GAP CERTIFIED

Double-Skin Air Handling Units (AHUs)

Dynamic climate and air flow regulators built with high-pressure blowers, filter tracks, and thermal break frames.

  • CFM Capacities: 1,000 CFM to 30,000 CFM units
  • Filtration: Pre-filter (10 micron) + Microvee (3 micron) + Terminal HEPA
  • BMS Sync: Microprocessor-based control systems
CFM & THERMAL COMPLIANT

Static & Dynamic Pass Boxes

Airtight transfer boxes built to pass materials into clean zones without disrupting room air balances.

  • Dynamic: Features built-in FFU blower units with HEPA filters
  • Material: Full Stainless Steel (SS 304) construction with curved internal corners
  • Safety: Mechanical or electrical interlocks preventing double door open
BSL-3 CONTAMINATION SAFE
Air Handling Unit Fabrication
Mechanical Engineering

Custom Air Handling Units (AHUs)

We construct double skin, cleanroom-grade Air Handling Units featuring anti-vibration blowers, pre-filter tracks, and final terminal HEPA adapters. Our AHUs are constructed using internal thermal breaks to prevent condensation during critical temperature mappings.

  • Low leak air-tight damper systems.
  • Integrated cooling and heating coils for temperature adjustments.
  • Smart control panels with microprocessors connecting directly to your BMS.

Inquire Panel / AHU Erection

Submit panel thicknesses or AHU CFM requirements to receive a manufacturing consultation.